Monitor the Harshest Machines on Earth
Dust, impact, heavy load and remote sites are where machines fail — and where inspection is most dangerous. Fizix rugged sensors and the Mate platform watch your crushers, conveyors and screens 24/7, so failures are caught before the line stops.
Operating in the Most Demanding Conditions
Mining runs through extraction, crushing, transport and processing — heavy machines in dusty, humid, high-vibration, hard-to-reach places, exposed to constant wear and impact.
A failure in any one of them can halt the whole line and create a serious safety risk. Because equipment is often remote, physical maintenance is costly, slow and dangerous.
Fizix keeps production continuous and people out of harm's way — rugged sensors built for harsh conditions feeding advanced analytics on the Mate platform.
MONITORED EQUIPMENT
Reactive Maintenance vs Fizix
Most mines still run on route-based checks and emergency callouts to remote drive houses. Here is what changes with Fizix:
See What Fizix Could Save You
Move the sliders to match your operation. This is an indicative estimate — book a free expert consultation for a validated, site-specific business case.
Defaults reflect a multi-line mining operation. Adjust to your own figures.
Based on Fizix reference outcomes: up to 50% less downtime, 35% lower maintenance cost, ~134 kg CO₂/day saved per 200 kWh motor. Indicative only.
From Smart Multi-Sensor Device to Insight
An end-to-end solution connecting your equipment to actionable intelligence in real time — installed fast, no process interruption.
Smart Multi-Sensor Device Install
Rugged OPro sensors mount on crushers, screens and conveyor drives — no shutdown needed.
Continuous Data Collection
3-axis vibration, acoustic emission, magnetic flux and temperature captured 24/7, processed at the edge even with poor connectivity.
AI & Digital Twin Analysis
The Mate platform classifies imbalance, looseness, impact and bearing faults automatically via its AI fault library and digital twin.
Alerts & Action
Teams get alerts by app or email with a clear health score — and never need to walk into a hazardous zone to check.
How Fizix Enhances Mining Safety
Smart multi-sensor devices purpose-built for mining capture vibration, acoustic emission, magnetic flux and temperature, analyzed through the Mate platform.
Stop Sudden Crusher & Screen Failures
Imbalance, looseness and impact loads are detected early, avoiding unexpected stops in primary crushing and screening.
Remote Monitoring of Hard-to-Reach Assets
Underground and open-pit machines are watched without physical intervention — even in challenging communication environments.
Healthy Material Handling
Faults in conveyors, elevators and belts are caught in advance to keep material flowing through the whole chain.
Clear Maintenance & Spares Planning
Data-driven insight shows which assets are at risk, so maintenance and part orders stop being guesswork.
Efficiency & Energy Control
Early detection of unbalanced or stressed machinery reduces energy losses and avoids unnecessary power draw.
Centralized Multi-Site View
Machines across every site are monitored from one Mate dashboard, accelerating decisions across operations.
Impact in Mining Operations
Typical outcomes reported across Fizix deployments on mining rotating equipment. Actual results vary by site, asset condition and baseline.
Figures reflect "up to" improvements observed across Fizix installations; the 134 kg CO₂/day figure is a 200 kWh motor reference calculation. Company-wide figures (150M+ monitoring hours, 40,000+ connected machines, 18+ sectors, %98 customer satisfaction) are as of 2025. Site-specific results should be validated during a pilot.
Request A Free Expert Consultation
Tell us about your site and the equipment you want to protect. A Fizix specialist will get back to you within one business day to discuss your goals, answer your questions, and outline a tailored path forward — with no obligation.
Free 1:1 consultation with a mining reliability expert
Assessment of your critical rotating equipment
Tailored sensor & Mate platform recommendation
Optional pilot to prove ROI before scaling
Protect Your Mining Operations
Keep crushers, conveyors and screens running — and keep your people out of hazardous zones.
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